Fruit storage facility construction in Almaty

In modern horticulture, preserving the harvest plays a key role, so fruit storage facilities are becoming increasingly sought after. This trend is driven by a number of factors:

Development of the fruit-growing sector:
In 2023, Kazakhstan registered 18,500 horticultural farms in need of storage facilities.

Cost effectiveness:
Modern buildings reduce losses by 20-30%.

Technological progress:
Over the past 5 years, 5 new fruit storage technologies have been introduced.

Climatic features:
Temperature swings in Almaty reach 70°C over the course of a year.

These structures are designed for the long-term storage of fruit in optimal conditions. Modern technologies make it possible to create efficient storage systems with minimal produce losses.

Main characteristics:

• Microclimate control: temperature maintained to ±0.3°C, humidity to ±2%. Ventilation:
• Air exchange systems keep produce fresh for up to 6-9 months.
• Economic efficiency: reduction of losses by 25-35%.
• Modular design: the storage facility can be expanded by 30-40% of its original volume.
• Energy efficiency: the use of modern insulation materials makes it possible to reduce the cost of maintaining the microclimate by up to 30%.
• Environmental friendliness: use of materials that are 97% recyclable.

Over 30 years of work, Profi-Dom has delivered more than 40 projects in the field of fruit storage facility construction, from small farm facilities to large industrial complexes. Our specialists are constantly improving their technologies to provide clients with the most effective solutions.

Controlled-atmosphere (CA) chambers:

• Design: sealed chambers with an atmosphere-composition control system
• Benefits: extended shelf life by 50-70%, preservation of taste
• Use: for the long-term storage of apples, pears and plums
• Features: the ability to create individual settings for different fruit varieties

Refrigeration chambers:

• Design: insulated rooms with a cooling system
• Advantages: versatility, the ability to store various types of fruit
• Use: for the short- and medium-term storage of various fruits
• Features: they require precise control of temperature and humidity

Combined storage facilities:

• Design: a combination of CA chambers and ordinary cold chambers
• Advantages: flexibility of use, cost optimisation
• Application: for farms with a varied range of fruit
• Features: the chambers can be reconfigured for different modes

Mobile fruit storage facilities:

• Design: container modules with a climate-control system
• Advantages: fast installation (1-2 weeks), mobility
• Application: for small farms or seasonal use
• Features: the structure can be relocated if necessary

Profi-Dom specialises in all these types and can offer the best solution depending on the client's needs, production volumes and the kinds of fruit being stored.

Foundation:

• Monolithic reinforced concrete: compressive strength 35-45 MPa
• Precast reinforced concrete blocks: installation speed 35-45% higher

Walls:

• Sandwich panels: thickness 100-180 mm, thermal conductivity 0.020-0.023 W/(m·K)
• Monolithic reinforced concrete: thickness 250-350 mm
• Aerated concrete blocks: density 400-600 kg/m³, thermal conductivity 0.09-0.14 W/(m·K)

Roofing:

• PVC membrane: thickness 1.5-2.5 mm, service life 30-35 years
• Corrugated sheeting: thickness 0.6-0.8 mm
• Thermal panels: thickness 100-150 mm, thermal conductivity 0.022-0.025 W/(m·K)

Thermal insulation:

• Polyurethane foam: thermal conductivity 0.020-0.025 W/(m·K)
• Extruded polystyrene: compressive strength 250-700 kPa
• Mineral wool: density 30-150 kg/m³, thermal conductivity 0.032-0.040 W/(m·K)

Ventilation and climate control systems:

• Supply and exhaust units: capacity of 0.7-2.5 kW per 100 m³
• Humidification systems: output of 5-10 l/h per 100 m³

Profi-Dom uses only certified materials from trusted suppliers, which guarantees the durability and reliability of the structures.

The cost depends on several factors: the storage volume and type of structure; the level of automation of the microclimate control systems; the building and insulation materials used; the need for special equipment (sorting lines, forklifts); the location of the facility and the construction conditions.

On average, the cost in Almaty ranges from 40 000 to 120 000 KZT per cubic metre.

Building a fruit storage facility is an investment in the future of a horticultural business, making it possible to significantly improve the efficiency of storing and selling fruit produce. They combine modern storage technologies, energy efficiency and adaptability to various kinds of fruit.

With many years of experience in this field, Profi-Dom offers a full range of design and construction services for fruit storage facilities. Our team of experts is ready to deliver projects of any complexity, from small farm stores to large agro-industrial complexes.
For more detailed information or a consultation on your project, leave a request on the site or call us. We are ready to answer all your questions and offer the best solution for your business.